DBA Forum (B) - David Oare
2014-07-20 14:30:09 UTC
Wanderlust, a Piper Boat, was launched in September of last year. Since our launch we’ve had continuous “over voltage” issues with our electrical system while using the Whisper Power “M-SQ6” generator. These problems have resulted in widely fluctuating voltages, error messages, protective circuits on attached equipment being triggered, and generator shut downs. At many times, these issues have rendered our generator useless.
Has anybody else experienced similar problems with their generators? Hopefully this isn’t something we need to get used when using a generator on a barge.
Whisper Power representatives have been out to Wanderlust repeatedly but have been unable to resolve the fluctuating voltage problem. They have demonstrated that the generator will run stably when disconnected from Wanderlust’s electrical system. This is now being used as a criterion to attribute the electrical problem to something else on the boat. Of course we didn’t pay for a generator that works reliably only in isolation but, for the moment, that does not seem to matter.
The generator problems we’ve experience are highly variable. On some occasions the generator works fine and provides the domestic circuits with stable voltage. Other times, particularly when our batteries are near fully charged and the electrical load is low, voltage fluctuations are highly likely. But to every rule there appears to be exceptions.
Below are observations from last nights run, a typical situation when the voltage was acting up:
Definitions:
“Main” refers to the main ring breaker on our consumer unit. This provides power to the salon.
“AC” refers to the consumer unit breaker for the circuit that provides power to our bedroom air conditioning. This unit is in “stand-by” mode for these tests.
“Galley” refers to the 240V circuit that provides power to the kitchen. During the tests, all of the kitchen appliances were off. Indeed, all of the major appliances were off or in standby mode during the tests.
The test:
The generator was started with an indicated SOC around 84%. After start-up, the generator was stable providing low 230’s volts and 5 to 6 amps. After around an hour, with the generator panel now indicating 100% SOC and still near 5 amps, simply changing the speed of the fan on our extractor hood induced voltage oscillations. When the oscillations occur, the inverter box emits repeated clicks and error messages (AC Over Voltage) were repeatedly flashed on the Whisper Power inverter panel.
Once the voltage oscillations were triggered, turning off either the “Main ring” or AC breakers stops the high voltage error message from appearing. With the Main ring breaker off and the AC on, though there were no error messages, the voltage hovered around 255 to 257, just below the error threshold. With the AC breaker off and the Mains on, the voltage initially reached the low to mid 250s and then settled in to the low 230’s. With the AC and Mains breakers off, the voltage is stable in the low 230’s.
Next I then turned off at the plug all of the appliances that function off of the Main ring. (Only the microwave remained on, in standby mode, as there is no easy way to turn this off.) The result did not change. An over voltage error was still triggered when the extractor fan is turned on while the Main and AC breakers are switched on despite disconnecting the devices on the Main ring.
We’ve also experienced voltage oscillations with kitchen extractor switched off. In this case I was able to test the galley ring. Turning this circuit off did not impact the voltage oscillations observed. Consistent with the tests above, turning the main breaker off did stop the oscillations even as the AC circuit remained on.
Does anyone have any suggestions or insight into what is going on? Is there something we should look at? Is there an obvious source for this problem? At this point, Whisper Power seems to have given up leaving us we a generator that, for whatever reason, has not and will never function properly. What options do we have?
Has anybody else experienced similar problems with their generators? Hopefully this isn’t something we need to get used when using a generator on a barge.
Whisper Power representatives have been out to Wanderlust repeatedly but have been unable to resolve the fluctuating voltage problem. They have demonstrated that the generator will run stably when disconnected from Wanderlust’s electrical system. This is now being used as a criterion to attribute the electrical problem to something else on the boat. Of course we didn’t pay for a generator that works reliably only in isolation but, for the moment, that does not seem to matter.
The generator problems we’ve experience are highly variable. On some occasions the generator works fine and provides the domestic circuits with stable voltage. Other times, particularly when our batteries are near fully charged and the electrical load is low, voltage fluctuations are highly likely. But to every rule there appears to be exceptions.
Below are observations from last nights run, a typical situation when the voltage was acting up:
Definitions:
“Main” refers to the main ring breaker on our consumer unit. This provides power to the salon.
“AC” refers to the consumer unit breaker for the circuit that provides power to our bedroom air conditioning. This unit is in “stand-by” mode for these tests.
“Galley” refers to the 240V circuit that provides power to the kitchen. During the tests, all of the kitchen appliances were off. Indeed, all of the major appliances were off or in standby mode during the tests.
The test:
The generator was started with an indicated SOC around 84%. After start-up, the generator was stable providing low 230’s volts and 5 to 6 amps. After around an hour, with the generator panel now indicating 100% SOC and still near 5 amps, simply changing the speed of the fan on our extractor hood induced voltage oscillations. When the oscillations occur, the inverter box emits repeated clicks and error messages (AC Over Voltage) were repeatedly flashed on the Whisper Power inverter panel.
Once the voltage oscillations were triggered, turning off either the “Main ring” or AC breakers stops the high voltage error message from appearing. With the Main ring breaker off and the AC on, though there were no error messages, the voltage hovered around 255 to 257, just below the error threshold. With the AC breaker off and the Mains on, the voltage initially reached the low to mid 250s and then settled in to the low 230’s. With the AC and Mains breakers off, the voltage is stable in the low 230’s.
Next I then turned off at the plug all of the appliances that function off of the Main ring. (Only the microwave remained on, in standby mode, as there is no easy way to turn this off.) The result did not change. An over voltage error was still triggered when the extractor fan is turned on while the Main and AC breakers are switched on despite disconnecting the devices on the Main ring.
We’ve also experienced voltage oscillations with kitchen extractor switched off. In this case I was able to test the galley ring. Turning this circuit off did not impact the voltage oscillations observed. Consistent with the tests above, turning the main breaker off did stop the oscillations even as the AC circuit remained on.
Does anyone have any suggestions or insight into what is going on? Is there something we should look at? Is there an obvious source for this problem? At this point, Whisper Power seems to have given up leaving us we a generator that, for whatever reason, has not and will never function properly. What options do we have?