Discussion:
Problem with CAV Fuel Injection Pump - Experts baffled
DBA Forum (B) - Chris Roy
2014-10-22 09:00:40 UTC
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Having problems with my CAV pump so sent it back to the people who refurbished it 2 years ago.
They cannot find anything wrong with it, so I am posting the symptoms here in the hope that someone might have a solution.

After about 1 hour of running, the engine starts to hunt. i.e. From 900rpm the engine revs increase to around 1,000 then back to 900.
This happens rhythmically with about 1 second between each cycle.
When the engine is stopped, the oil overflow drips for a short time.
I have noticed that the governor chamber has diesel in it on the venturi tube side of the leather diaphragm. Which leads me to think the problem is that the movement of the diaphragm is being muffled by the diesel in the chamber.
Also, on the day I ran my air cooled generator in the engine room for 5 hours (Heavy washing machine day) and then started the engine the problem occurred without any delay. Possibly because the engine had by then been preheated by the generator to a temperature similar to that achieved after 1 hours running. So heat seems to be a major factor.
Fuel filters have been changed.
Fuel is new, not old and therefore not degraded.
Colchester fuels have checked:
The diaphragm does not leak air.
The actual fuel pump is sound.
Bench test gives no problems.

Any ideas.
Anyone?

Regards
Chris Roy
DBA Forum (B) - Adrian
2014-10-23 07:28:02 UTC
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On Wed, 22 Oct 2014 11:00:40 +0200, "DBA Forum (B) - Chris Roy"
Post by DBA Forum (B) - Chris Roy
After about 1 hour of running, the engine starts to hunt. i.e. From 900rpm the engine revs increase to around 1,000 then back to 900.
This happens rhythmically with about 1 second between each cycle.
When the engine is stopped, the oil overflow drips for a short time.
I have noticed that the governor chamber has diesel in it on the venturi tube side of the leather diaphragm. Which leads me to think the problem is that the movement of the diaphragm is being muffled by the diesel in the chamber.
Also, on the day I ran my air cooled generator in the engine room for 5 hours (Heavy washing machine day) and then started the engine the problem occurred without any delay. Possibly because the engine had by then been preheated by the generator to a temperature similar to that achieved after 1 hours running. So heat seems to be a major factor.
Fuel filters have been changed.
Fuel is new, not old and therefore not degraded.
The diaphragm does not leak air.
The actual fuel pump is sound.
Bench test gives no problems.
Any ideas.
Anyone?
Regards
Chris Roy
Is it possible that there is a (partial) blockage in the fuel line
between the tank and the pump? Or perhaps where the line exits the
tank? I think that might explain your symptoms.

You could try blowing the line out with air (I use a tire pump), first
from the pump to the filter(s), than from the filter to the tank, and
then a little while later (to allow time for settling) draining any
dirty fuel from the bottom of the tank.

Good luck.

Adrian

Adrian Stott
Tel. UK (0)7956-299966

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